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Rio Tinto Rebuilds Core Kitimat Infrastructure with New Alumina Conveyor Commissioning

Rio Tinto has commissioned a new alumina conveyor at Kitimat, replacing infrastructure dating back to the 1960s. The project is a reminder that brownfield mining and metals sites are now deep into a replacement cycle, where reliability and materials handling are becoming as commercially important as outright capacity growth.

ByTrevor Pickett
aluminiumCanadaAlumina
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Rio Tinto has commissioned a new alumina conveyor at Kitimat, replacing infrastructure dating back to the 1960s.
Rio Tinto has commissioned a new alumina conveyor at Kitimat, replacing infrastructure dating back to the 1960s. Photo Credit: Rio Tinto.

Rio Tinto (ASX:RIO, LSE:RIO) has commissioned a new 1.1-kilometre alumina conveyor at its BC Works smelter in Kitimat, British Columbia, as part of a CAN$135 million investment aimed at strengthening long-term operational reliability.

The conveyor will move about 800,000 tonnes of alumina a year and has been designed with a 50-year operating life. It replaces infrastructure dating back to the 1960s.

On the surface, it is a materials-handling story. In reality, it says something broader about the current capital cycle across mature industrial assets. Large mining and metals sites, built generations ago, are increasingly having to replace core systems not because they want new headline capacity, but because reliability itself has become the critical commercial issue. If raw material movement into a smelter falters, the value of every downstream asset is exposed. 

Kitimat has long been one of North America’s more important aluminium processing sites and one of Rio Tinto’s most established industrial footprints in Canada. A project like this does not attract the headlines of a new mine or a takeover but it reveals where serious capital is still being spent. Conveyor systems, structural replacements, fixed plant maintenance and brownfield reliability packages are becoming a larger part of the mining and metals story as the industry tries to extend asset lives without sacrificing performance. 

This is what sustaining capital looks like when it is done seriously. Not patchwork. Not stopgaps. A 50-year conveyor with 800,000-tonne annual capacity tells its own story about Rio Tinto’s long view of Kitimat and of the infrastructure needed to keep a mature industrial operation competitive. 

Associated companies

Rio Tinto (ASX:RIO)

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Published 20 April 2026Updated 20 April 2026Tags aluminium, Canada, Alumina